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Tall Head Pads: The Comfort Solution You Didn’t Know You Needed

August 14, 2025

Tall Head Pad

If you’re a pilot using Lightspeed Aviation headsets and notice that the ear cups rest uncomfortably on the tops of your ears—even after fully collapsing the sliders—you’re not alone. Some pilots with narrower or smaller head shapes or those seeking greater comfort have experienced the same issue. The answer? Switching to a Tall Head Pad.

Why a Tall Head Pad might work better for you

Proper headset fit is not just about comfort; it also affects how well noise is reduced if there is a gap in the ear seal between you and your headset. Eliminating any pressure or “warbling noise” due to these gaps effects how long you can wear your headset without fatigue. If your ears aren’t centered within the ear cups, standard adjustments may not resolve the problem. That’s where the Tall Head Pad comes in. By adding extra padding to the top of your headset, the ear cups are lifted and positioned higher, allowing a more natural and comfortable ear alignment—keeping the cups from being pressed on your ears and rather firmly centered around them.

Features of the Tall Head Pad

  • Taller profile: More padding means better positioning for those with smaller head types.
  • Universal compatibility: Designed for all Lightspeed Zulu Series headsets, including Original Zulu, Zulu.2, Zulu 3, Zulu 4 as well as Lightspeed Delta Zulu, and PFX.
  • Upgrade or replacement: This head pad replaces the original pad on your headset, giving you a tailored fit with minimal effort.
  • Enhanced comfort: Ideal for pilots who wear their headset for hours at a time and want to minimize pressure points.

How to Get a Tall Head Pad

Ordering your Tall Head Pad is straightforward—and, in many cases, complimentary!

  1. Contact Customer Service:
    Call 800-332-2421 or email [email protected].
  2. Use Promo Code:
    Mention promo code FTHP to claim your offer.
  3. Have Your Serial Number Handy:
    You’ll be asked for your headset’s serial number. Here’s where to find it.

Once you receive your new head pad, simply swap it out for your original one to enjoy a better, more personalized fit.

Final Thoughts

A small replacement like the Tall Head Pad can make a big difference in your flying experience. If comfort is key for you, and you’ve struggled with headset fit in the past, consider making the switch. Your ears—and future self—will thank you!


Article by Lightspeed Aviation

Lightspeed Aviation is a leading manufacturer of premium aviation headsets and helmet products. Since the first product was introduced in 1996 at AirVenture in Oshkosh, WI., the company has established a reputation for leading innovation in the aviation headset marketplace with a number of “first to market” advances, technologies, and features. In 2022, the company launched a new category of aviation products called “Safety Wearables”. Layering life-saving technologies on top of their award-winning audio and ANR platform, Lightspeed ushered in a new era of aviation safety. With this, the company continues to live its mission of “creating products that protect and save lives”. Additionally, Lightspeed is a passionate supporter of initiatives to encourage the next generation of pilots through its support of programs like Young Eagles and Ray Scholars. The company is proud to have participated in helping countless young people experience everything from a discovery flight to getting a Pilot Certificate.

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